What is a Blister Packing Machine?
Blister packaging machines seal products in a cavity, usually with a paper backing or aluminum or film seal. These blister packs can be used for just about any product, but are common packages for small consumer goods, foods, and pharmaceuticals.
The blister pack is a common type of packaging for small consumer goods, foods, and pharmaceuticals. The blister pack is sealed in a cavity with a paper backing or aluminum foil seal.
The product is protected from light, moisture, and oxygen, which can degrade the product over time. There are many types of blister packs:
Face Seal Blister
A plastic blister is formed around the product and then heat-sealed to a cardboard backing. This form of blister packaging is commonly utilized for items produced at a large volume.
Full-face Seal Blister
A blister is sealed to a card and then separated from the card to form a package with both sides of the product visible. This type of blister packaging is often used for products that are to be displayed as a promotion or sold in a store.
Full Card Blister
A plastic blister is sealed to a card and the card’s exterior surface is printed. This type of blister packaging is commonly used for items with a high perceived value.
A blister is sealed to a card and the card’s interior surface is printed. This type of blister packaging is used for products that need to be protected from viewing.
Clamshell packaging is a two-piece blister pack that is hinged along one edge. This type of blister packaging allows the customer to open and view the product without destroying the package.
Advantages of Blister Packaging
- Blister packaging protects the product.
- Blister packaging lends itself to easy labeling and promotion.
Blister packaging often uses less material than other types of containers, which can help a business save money, as well as reduce its carbon footprint by using less raw materials to create the same product that would have been packaged in a larger container.
In general, blister pack containers are easy to open and can be reclosed. The term blister pack refers to a small pocket of air that forms against the sealed product, creating a cushioning effect. Blister packaging is one of the most popular types for small consumer goods, foods, and pharmaceuticals.
Full face or full card blister packs hold printed graphics on both the card front and blister. These packs are transparent, so the product is visible, and they can be resealed. They are easy to open and provide protection for the product inside.
Can Blister Packing Be Recycled?
Blister packaging can be recycled, but it is not always easy to do so. The type of plastic used in blister packs is usually polyvinyl chloride (PVC), which is not accepted by all curbside recycling programs.
If your municipality does not accept PVC, the best way to recycle blister packs is to take them to a local collection center.
Another blister packaging consisting of PET and Aluminum Foil is generally recyclable but it’s important to check with your local recycling program guidelines to be sure.
Blister Packaging Applications
Blisters are commonly used for small consumer goods, such as over-the-counter medications, packaged snacks or candy, and make-up products.
The blister packaging is the standard for pharmaceuticals in the United States, Canada, Japan, and Europe.
Chips and other food products are often packaged in blister packs.
Medical Devices and Supplies
Blister packaging is used for many types of medical devices, such as add-on prescriptions, over-the-counter medications, analgesics, syringes, intraocular lenses, and catheters. Blister packaging is commonly used to hold these items together in a kit.
Blister Packaging Machine Market Overview
The global blister packaging machine market was valued at $5.53 billion in 2015 and is estimated to reach $7.61 billion by 2023, growing at a CAGR of 5.80% from 2015 to 2023. On account of this wide demand for blister packs, manufacturers are focusing on developing products that are eco-friendly as well as user-friendly.
Several types of blister packs are currently available in the market, with each having its own advantages and disadvantages. The market has been segmented on the basis of product, end-user industry, and geography.
The types of blister packs available in the market are trapped blister packs, clamshells, full face or full card blister packs held printed graphics on both the card front and blister, etc. Based on the product, the market has been segmented into pharmaceuticals and non-pharmaceuticals.
On the basis of end-user industry, the market has been segmented into food & beverages, consumer durables & electronics, medical devices/supplies, personal care products (cosmetics), etc. Geographically, the market has been segmented into North America, Europe, Asia-Pacific, and the rest of the world (RoW).
Top Blister Packaging Machine Manufacturers
Amcor Blister Packaging Machine
Amcor is a global leader in developing and producing responsible packaging for food, beverage, pharmaceutical, medical, home, personal care, and other products.
To improve the moisture resistance of this product, Amcor collaborated with GSK and machine maker CAM-Partena to develop its packaging.
This combination resulted in a solution utilizing the Formpack® Dessiflex Ultra, a desiccated blister system with a unique lid foil.
The company chose the Formpack Dessiflex Ultra system because of its sanitary design, which includes a special flange that creates a tight seal between the ejector surface and sealing face, preventing product contamination.
Moist Absorbing Packaging: https://www.amcor.com/insights/case-studies/moisture-absorbing-packaging
Market, Products, & Services: https://www.amcor.com/products
DOW Blister Packaging Machine
The packaging industry required an environmentally friendly alternative to blister packaging that didn’t compromise performance.
Because the contents are crucial, toughness and formability were essential. The ability to create a more cost-effective product resulted in DOW improving source material usage.
The company began utilizing SURLYN Ionomer Resins, a substance that allows skin and stretches packaging film with less material use, greater shelf presence, and outstanding performance.
Stretch Pak films made with SURLYN™ offer significant advantages compared to conventional blister, fold-over blister, and clamshell packaging:
- It allows for quick throughput and line speeds, allowing you to process at higher packaging yields with ease.
- SURLYN™ is a thermal insulating material that absorbs infrared heat at roughly twice the rate of polyethylene. Its capacity to soften faster during the healing process speeds up the whole packaging process, allowing for 40% more packaging cycles in the same amount of time.
- Without blocking production, goods may be packaged in single or multiple units.
DOW Blister Packaging Alternative: https://www.dow.com/en-us/market/mkt-packaging/blister-packaging-alternative.html
WestRock Blister Packaging Machine
WestRock’s unique child-resistance mechanism is integrated into this patient-centric blister and wallet card, which offers a package that is convenient and more appealing to patients. Perfpak’s design allows for compatibility with various dosing regimens for a wide range of clinical trial needs.
The easy-to-understand instructions on the front of Perfpak help patients understand their medication and stick to the prescribed regimen. For required labels and multi-lingual instructions, there is plenty of billboard real estate.
Every pill cavity has an individualized integrated child-resistance mechanism. Perfpak, a softer version of Permaform, employs a cognitive approach for the opening instead of force, according to studies.
Most medicine packages that have achieved the Consumer Product Safety Commission’s CR testing at the highest level are sold by WestRock. Perfpak Advantage has passed the CPSC CR criteria for an F=1 rating while being senior-friendly.
- Beauty and Personal Care
- Luxury Packaging
- and more
Westrock Perfak: https://www.westrock.com/products/folding-cartons/perfpak-advantage
Sonoco Blister Packaging Machine
If you’re looking for a way to get the most out of your packaging while saving money, Sonoco’s in-house capabilities are ready.
Sonoco hires people with expertise across industries and functions so that they can provide complete service solutions from idea to product sale, resulting in lower costs, faster production, brand continuity, and improved sales.
Sonoco offers a paperblister package that provides an alternative to plastic blister and clamshell packaging and Sonoco Alloyd.
- Consumer Packaging
- Industrial Products
- Protective Packaging
- Healthcare Packaging
Blister Packaging: https://www.sonoco.com/products/consumer-packaging/blister-packaging
Klockner Pentaplast Blister Packaging Machine
Klockner Pentaplast BlisterPro® XCEL is a service that allows you to get your next great idea off the ground quickly. The firm’s services allow for the rapid development of packaging from concept to prototype production to stability testing in just weeks.
Klockner Pentaplast Pharmaceutical Packaging Films
- Sustainable Rigid Films
- Barrier Rigid Films
- Mono Rigid Films
- Specialty Films
The most innovative pharmaceutical packaging films in the industry are made by Pentapharm®. The brand’s barrier rigid and mono rigid films are designed with a wide range of barrier techniques and structures. Their film ensures that your items are safe, secure, and effective in any condition.
Honeywell Blister Packaging Machine
The pharmaceutical business faces a variety of internal and external challenges while trying to get a product to market.
Honeywell and Aclar pharmaceutical packaging films can assist you to alleviate some of the burdens that originator pharmaceutical companies like you face every day.
Aclar provides a global platform that: meets the increasing barrier and shelf-life requirements that your latest hydroscopic formulations demand, provides operational flexibility, and provides options for brand enhancement.
Advantages of Honeywell & Aclar Pharmaceutical Packaging Films
- Increase the likelihood of passing stability
- Address growing cost pressures
- Achieve a global packaging platform
- Gain operational efficiencies
- Reduce expenses and capital expenditures
- Enhance your brand with slimmer, smaller packs
Premium Blister Packaging: https://lifesciences.honeywell.com/us/en/applications/healthcare-packaging/blister-packaging/premium-custom
TekniPlex Blister Packaging Machine
Tekni-Plex Healthcare is a manufacturer of thermoformable blister barrier films (blister packs), flexible films, lidding foils, and pouch materials for pharmaceutical, medical, diagnostic health, and personal care products.
Tekni-Plex Healthcare’s Gallazzi factory also creates specialty PVC tape substrate films for self-adhesive applications. Tekni-Plex is a leading worldwide provider of packaging solutions that protect your trademarks.
Tekni-Plex’s vast material science, engineering, and processing knowledge allows them to provide the best solution for your demanding product needs. They also have the ability to create bespoke structures to address your specific challenges.
- Consumer Products
- and more
Healthcare Packaging: https://tekni-plex.com/healthcarepackaging/tekni-films-gallazzi/
There are several blister packaging manufacturers in the market today. Mentioned above are just small numbers of key players in the global scene. Make sure to do your research when eyeing purchasing a blister packaging machine.
Ensure to consider factors such as manufacturer’s reputation, size of operation, price, and quality. If you like this article, feel free to share it with your friends and family. Leave a comment in the comment box and let us know what you think!