What is a Filling Machine?
Different filling machines are provided by filling machine manufacturers and are utilized by different industries including food and beverages, beverages, confectionery, pharmaceuticals, and cosmetics.
This article will explain the different functions of each filling machine and its applications in various industries: This is a simple hand-operated filling machine used to fill water into bottles or jars by using gravity.
The advantage of this type is that it can be easily operated and portable as well.
This type of machine is usually used for liquids with a viscosity of less than 100 centipoises.
The principle of operation of the filling machine is similar to that of a hand-operated filler, except that the material is fed by a conveyor belt until it reaches the required bottle height.
The product then flows into the container through an adjustable plate arrangement. This type of filler is manually operated and it operates on the principle that liquids can be filled into bottles or jars without displacement.
This machine can be set to stop filling when a certain level is reached to allow the container to be capped.
It has an adjustable pressure plate where it controls how much fluid flows into the containers such as beers, syrups, sauces, etc.
Types of Filling Machines
With different application comes different types of filling machines. Some of these machines are used as standalone while some others are integrated into the production line.
Standalone Machine
This type of filling machine is used to fill a specific product or batch into bottles, jars, etc. It does not have an automatic conveyor system and it usually controls a single filling station.
The advantage of using this machine is that it offers precise control over the filling process and allows specific adjustments per product.
Integrated Machine
This is a type of filler that works as part of any production line and automatically transfers the filled containers to the next machine in the system, such as labeling or capping machines.
This type of machine utilizes conveyor systems with multiple filling stations which are controlled by a PLC.
Filling Machine Market Overview
Filling machines are considered one of the most significant components in the supply chain.
These types of equipment are utilized in all stages of product manufacturing where it fills either liquid or powder into containers based on customer requirements, i.e., weight, volume, etc.
The 2021 global market for filling machine manufacturers is forecast to grow at a compound annual growth rate of 7.9% from 2016 through 2021, according to a new report by Kalorama Information.
That’s slower than the 9.1% CAGR it predicted for this segment from 2015 through 2020 in its previous report on the subject.
Finding the Right Filling Machine You Need
Filling machines are used to fill glass bottles, cans, plastic containers, and other packaging materials with food or non-food products. Filling machines are designed for different kinds of containers.
Some are designed to work with standard-sized containers, while others are made for specific sizes. There are so many different filling machines available on the market today that it can be difficult to choose the right one.
To help you, we have put together this article outlining what to look for when choosing a filling machine.
Filling Machines for Glass Bottles
Glass bottles are used to package items such as tomato sauce, soy sauce, olive oil, pickled vegetables, and other food products.
There are many types of glass bottles that come in different sizes and shapes. You can choose from a variety of filling machines for glass bottles. These machines include:
Stationary Fillers
Benchtop filling machines are the least expensive, but they don’t allow you to produce large batches. These types of filling machines can be used for small businesses or small product lines. They generally hold between 1 and 2 gallons.
Hand-Held Cappers
Hand-held cappers require two people because the bottles need to be manually fed. These types of filling machines can generally hold up to 2 quarts worth of product, and they are good for small businesses or small product lines.
Automated Fillers and Labellers
Automated fillers and labelers come with a hopper that holds between 10 and 50 gallons. They are generally the best option for larger businesses or product lines.
Electric Fillers
If you have a large business or product line, you should consider an electric filler/capper machine that can hold up to 250 gallons.
These types of filling machines are significantly more expensive than other filling machines because they’re fast and efficient. They also come with many safety features.
Other Things to Consider
When you’re choosing a filling machine, consider the size of your business or product line. The type of container you need to fill will also determine which filling machine is right for you. Some other factors that should affect your decision include:
Volume
You should choose a machine based on the number of products you have to fill out. If you need to fill a large volume of product, you’ll want to use an electric filler/capper or automated filler.
Production Speed
Your speed will depend on the type of filling machine you choose. For example, manual cappers can produce up to 50 bottles per minute while automated fillers and labelers can produce up to 1,000 bottles per minute.
Filling Quantity
If you need to fill multiple containers at once, you’ll want to choose a filling machine that will accommodate your needs.
Tube fillers are good for small quantities of the product while mechanical or electric machines can hold large amounts of product in their hoppers.
List of Filling Machine Manufacturers
Krones AG
KRONES AG is one of the leading manufacturers in the field of industrial machines and systems.
The company’s product range includes assembly, conveying, forming, discharging, and packaging machines for food production lines as well as complete systems with process automation.
The company has its headquarters in Neutraubling, Germany. The KRONES filling machines are the key to reliable packaging quality. They ensure that your products are safely packaged in a manner that meets all of your requirements.
The machines’ highly advanced technology and their modular design enable you to achieve both high performance and cost-effectiveness in line with your individual needs.
Products of KRONES AG
- Responsively customized process technology
- Filling and packaging technology
Homepage: https://www.krones.com/en/index.php
Company: https://www.krones.com/en/company.php
Krones AG Products: https://www.krones.com/en/products.php
Ronchi Mario S.p.A.
RONCHI started its activity in Milan (Italy) and is a manufacturer of filling and packaging machines for the food, cosmetic, and pharma industries.
RONCHI has always offered special machines to meet specific requirements with regard to dimensions, capacity range, design features, production speed.
They are real machines for special requirements, where each detail is the result of an accurate design process carried out within a complex industrial process.
The main focus of RONCHI attention is quality and reliability, thanks to the careful selection of materials used in construction (stainless steel AISI 304 or 316L) and the highest level of mechanical components (motors, reducers, cams, etc.); great attention is also paid to ergonomics and ease of use.
Packaging Solutions – Ronchi
- Filling Machines
- Capping Systems
- Unscrambling and Orienting Systems
- Filling Lines
Homepage: https://www.ronchipackaging.com/
Ronchi Filling Machines: https://www.ronchipackaging.com/packaging-machinery/filling-machines/
Packaging Machinery: https://www.ronchipackaging.com/packaging-machinery/
John Bean Technologies Corporation
John Bean Technologies Corporation is a leading manufacturer of high-performance custom filling and packaging equipment for the chemical, automotive, medical, cosmetic, fragrance, and food & beverage industries.
With facilities strategically located throughout North America and Europe, John Bean Technologies offers unsurpassed production capacity, unparalleled customer support, and unrivaled value to its worldwide client base.
Businesses of JBTC
- FoodTech
- AeroTech
- Automated Systems
John Bean Technologies Corporation is an ISO 9001-2008 Certified manufacturer of custom filling and packaging equipment.
Homepage: https://www.jbtc.com/
FoodTech: https://www.jbtc.com/foodtech/
AeroTech: https://www.jbtc.com/aerotech/
Automated Systems: https://www.jbtc.com/automated-systems/
GEA Group
GEA Group is a leading supplier of plants and services for the food, beverage, bioprocessing, personal care, home & leisure, pharmaceutical & biotech industries.
GEA Group’s broad portfolio includes everything from turnkey plants to individual factory components. The group serves customers through local organizations in 40 countries on five continents.
Products of GEA Group Include:
- Beverage
- Chemical
- Environment
- Dairy Farming
- Home and Personal Care
- Food
- Marine and more
GEA Group Company: https://www.gea.com/en/company/index.jsp
Products and Services: https://www.gea.com/en/index.jsp
KHS GmbH
With over 200 years of experience, KHS is one of the leading companies in the world when it comes down to process technology and plant engineering for filling machines.
The starting point within this success story was 1868, with the foundation of a company that still exists today. The company provides dependable and long-lasting filling and packaging solutions – as well as holistic consulting from the outset.
With approx. 2,500 employees at many locations worldwide KHS offers its customers solutions that are always tailored to their individual needs.
Products of KHS AG:
- Food and Beverage Filling Machines
- Powder Filling Machines
- Consumer Goods Filling Systems
- Liquid Filling Systems and more
Homepage: https://www.khs.com/en/
Robert Bosch GmbH
One of the biggest manufacturing names today is Bosch, but this company is not only known for its household appliances or car components.
For over 100 years now, the company has also been active in the field of industrial technology. Bosch food pumps are used for liquids and pastes, they are adjustable to all kinds of viscosities and come with a stainless steel pump chamber.
This means they are also suitable for filling difficult products with an increased probability of blockage. Bosch provides food processing technology with machines, systems, and services.
They are targeted at manufacturers of food products who aim for sustainable success in the marketplace.
Homepage: https://www.bosch.com/
Accutek Packaging Equipment Companies, Inc.
For over three decades, Accutek has provided outstanding liquid filling machines to clients. The bottle filling machine required for your products is determined by its features.
The objective is to provide a precise amount of product in an appealing container that outshines the competition. There are numerous filler materials on the market, and each one is best suited to a distinct set of liquids.
Overflow fillers are ideal for foamy industrial cleaners but should not be used with viscous creams. A piston filler works well with salsa but not so well with perfume.
Accutek Filling Machines
- Timed Fill
- Piston
- Level
- Vacuum
- Pump
- Auger and more
Accutek produces a range of liquid filling machines, including inline filling systems. Systems like these are capable of filling almost any product into a variety of bottle types.
The newest technologies are used by Accutek’s Inline filler machines to produce the greatest speeds and most accurately filled bottles in the packaging sector.
Accutek liquid filling systems are well-known for their versatility, as they can handle free-flowing liquids or thick items. Foaming products, stringing or dripping goods, particles or clusters in the product, and dry goods are just a few of the types of goods that Accutek liquid filling systems can process.
Homepage: https://www.accutekpackaging.com/
Packaging Machines: https://www.accutekpackaging.com/packaging-machines/
Conclusion
The market for filling machines is expected to grow as American manufacturers and companies increase their exports.
To choose the right filling machine, consider your business or product line’s needs and determine which models will best meet those needs.
The price, the volume of product you will be filling, and production speed should also help guide your decision.
Keep in mind that machines can vary significantly depending on their use. For example, hand-held cappers are very different from automated fillers and labelers.
When choosing a filling machine for glass bottles, consider the size and shape of your bottles, the volume of product you will need to fill, and whether or not you want a manual or automated machine
