What is a Plastic Extruder Machine?
A plastic extruder machine is used to convert raw materials into plastics through the process of melting.
The melted plastic material is then forced under pressure through a die which forms it into the shape desired.
The most common raw materials are PVC, ABS, PP, and PE. Plastic extruders are mainly used in the production of profiles, sheets, or other finished goods.
Plastic extruder machine manufacturers and suppliers like Bausano focus on the production of reliable, innovative, and ergonomic plastic extruder machines.
The aim is to supply equipment that meets current requirements in terms of safety, hygiene, and productivity.
Extruder Machines – The Rise of Custom Profiles
Although the plastic extrusion machinery process is an older method for producing products that are commonly used today, the advent of custom profiles has breathed new life into this market.
Custom profile production is on the rise globally as more companies look to increase their products’ competitiveness through the customization of existing products.
To meet this demand, companies are increasingly investing in new custom profile production technologies such as plastic extrusion machines.
Custom Plastic Extrusion Companies
If looking for custom solutions, extrusion is the way to go. While the process itself can be simple, it takes some knowledge and experience before starting your own custom plastic extrusion company.
The first thing you need to do is decide what type of product you want to produce.
This will determine which extruder would work best for your needs. This way you can assess which plastic extrusion companies are ideal for your needs.
Market Overview
According to Alliedmarketresearch.com, the global plastic extrusion machines market size was valued at $6,303.0 million in 2019 and is projected to reach $7,930.4 million by 2027, registering a CAGR of 4.5% from 2020 to 2027.
Bearing in mind that the market for plastic extruder machines is extremely diversified, it is clear that there are different needs to be met.
The global plastic extrusion machines market is expected to witness significant growth during the forecast period.
The rise in demand for plastics products due to rapid urbanization and economic development has led to an increase in demand for plastic extrusion machines.
Additionally, the demand for plastic products is expected to increase in the food and beverages industry globally, which will be a leading driver of growth in the market for plastic extruder machines.
In addition to this, the growing disposable income of customers is driving the rise in demand for consumer goods such as electronic devices and furniture, contributing to the market, However, the high cost of plastic extrusion machines is expected to restrict the growth of this market.
Largest Plastic Extrusion Companies Today
We have compiled a list of the largest plastic extruder manufacturers today. Please note that this list is subjective and there are no “official” parameters used.
Based on their plastic extrusion catalog, the number of employees, and web presence they are the top plastic extruder companies today.
Bausano
Bausano & Figli S.p.A – Bausano is an Italian company that specializes in plastic extrusion and the manufacturing of injection molded parts, plates, sheets aluminum profiles for furniture construction.
They are founded in 1946 and are based in the province of Turin and specialize in the production of twin-screw extruders for plastics.
For more than 70 years, Bausano has been dedicated to quality and has distinguished itself by offering personalized service to each and every client’s needs.
They study the finest options for your business during the development phase, customizing equipment to fit partners’ needs.
Bausano Extruders
- Twin-Screw
- Laboratory MD 30
- Single-Screw
- Co-Extruders
Applications
Extrusion Lines For:
- PIPES
- PROFILES
- MEDICAL SECTOR
- GRANULES
- WPC
History: https://www.bausano.com/en/company
Extruders Range: https://www.bausano.com/en/extruders-range
Service: https://www.bausano.com/en/service
Costruzioni Meccaniche Luigi Bandera
Costruzioni Meccaniche Luigi Bandera is leading in designing and manufacturing complete extrusion lines for packaging and converting.
Since the ’40s, they have worked with small and medium-sized businesses of all types to create custom lines that suit the client’s exact needs.
For over 70 years, Luigi Bandera has been dedicated to quality and customer service, meeting each client’s need with customized products throughout the development phase.
Their team consists of engineers who are able to design full lines or specific modules to best suit each client. Today, their company has grown into one of the largest Italian extruders specializing in twin-screw machines with a highly skilled workforce.
Luigi Bandera Range of Extruders
- single screw extruders, from Ø 25 to 380 mm
- counter-rotating twin-screw extruders for PVC processing from Ø 45 to 175 mm
- co-rotating twin-screw extruders from Ø 55 to 170 mm
Homepage: https://www.luigibandera.com/
Extrusion Equipment: https://www.luigibandera.com/products/extrusion-equipment/
Kabra ExtrusionTechnik Ltd
Kabra Extrusiontechnik (KET) is a part of the renowned Kolsite Group. With over 5 decades’ experience, more than 14,300 installations, and presence in more than 91 countries in the Americas, Middle East, Asia, and Africa, KET enjoys a leadership position in the extrusion market.
Many countries’ processors choose KET’s wide range of extrusion lines for uPVC, cPVC, HDPE, and PPR pipes as their first choice. K ET’s extrusion lines are designed for high-performance, trouble-free operation under the most demanding conditions.
About Us: http://www.kolsite.com/About-Kolsite/3
Kabra ExtrusionTechnik Ltd Products: kolsite.com/Kabra-Products/48
KraussMaffei Group
KraussMaffei, a German company, is one of the world’s major producers of machinery and systems for the production and processing of plastic and rubber.
For more than 180 years, the name has represented cutting-edge technologies. KraussMaffei offers a wide range of services, including injection molding equipment, extrusion technology, and reaction process technology.
This gives KraussMaffei a distinct selling proposition in the market.
KraussMaffei Extruder Products
- Apex-Extruder
- C-Check
- Compound Preparations
- Compounding Plants
- Conical Extruders and more
Products: https://www.kraussmaffei.com/en/our-products
Service: https://www.kraussmaffei.com/en/our-technologies/extrusion-technology
Extrusion Technology: https://www.kraussmaffei.com/en/our-technologies/extrusion-technology
Milacron Holdings
Marel offers a complete line of extrusion equipment and solutions, including the latest high-capacity, high-torque screw systems.
From extruders to new and rebuilt extrusion barrels and screws to pipe heads, dies, and downstream equipment, you’ll get powerful, dependable solutions that fit your exact demands.
Milacron’s demonstration and development facilities have perfected the art of natural compression through research and trial.
This provides our clients with a highly customizable method that improves productivity, output, and accuracy while lowering expenses. Sheet, pellets, PVC pipe, window profiles, vinyl siding, and wood and natural fiber plastic composite profiles are all made on their single and twin screw extrusion machines.
They assist with tough challenges like thermal-sensitive compounds to complex forms or tight fits.
Milacron Extrusion Product Catalog
- Conical Twin Screw TC Series
- Parallel Twin Screw TP Series
- Sing Screw Series PAK
Homepage: https://www.milacron.com/
Extrusion Machines: https://www.milacron.com/products/extrusion-machines/
Other Products: https://www.milacron.com/products/
Japan Steel Works
JSW is a Japanese company that makes high-performance extruders. Their products are used to produce pipes, tubes, profile extrusions, and other various types of plastic parts.
They offer various models – from the world’s smallest 0.4 mm screw diameter to the largest 10mm screw diameters as well as twin-screw machines for mixing and kneading.
Since the foundation in 1907, they have been creating various types of equipment using their own technologies.
At JSW, we refine the world’s top-level products that are widely recognized by users all over the world through excellence in quality and technology.
JSW Extruder Machinery
- Polyolefin Palletizing
- Twin Screw Extruder
- Film and Sheet Manufacturing Equipment
- Spinning Extruder
Homepage: https://www.jsw.co.jp/en/index.html
JSW Extruders: https://www.jsw.co.jp/en/product/plastics_machinery/pelletizing/extruders.html
Toshiba Machine
Toshiba machine or the Shibaura Machine created Toshiba’s extrusion machine that is used for PVC pipe production.
They have also created the world’s largest, fastest, and most efficient twin-screw extruders in the market today.
Toshiba offers a complete line of single screw plastic processors to meet all needs required by general engineering plastics including processing ABS, PP, Nylon 66, PC, Engineering thermoplastics, and others.
Toshiba Extruders
- TEM/Twin Screw Extruders
- SPU/Sheet Manufacturing Equipment
- FPU/Film Manufacturing Equipment
- CMT/Coating Machines
Homepage: https://www.shibaura-machine.co.jp/en/
Oshidashi Products: https://www.shibaura-machine.co.jp/en/product/oshidashi/
Conclusion
As stated above, the plastic extrusion process is one of the most widely used in industry. It can be used to produce a variety of products from pipes and profiles to medical equipment.
The process itself is simple but requires some knowledge before starting your own custom profile production company. If you are looking for custom solutions, extrusion is the way to go.
Make sure to assess which plastic extruder companies are ideal for your needs and decide what type of product you want to produce. This way you can assess which market is best suited to meet your needs.
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