In the world of manufacturing, there is a wide variety of different types of equipment that can be used to create a final product. Injection moulding machines are one type of machine that uses raw materials and oil-based plastics to produce a variety of products from computer cases to automotive parts.
This brief will explore how injection moulding machines work as well as the types of injection moulding machines available on the market. The raw materials used to make items such as computer cases and automotive parts must be heated up and melted down before moving on to the next step of manufacture.
This heating process is achieved by using oil-based plastic which is melted down within the factory. Once this oil-based plastic has been melted down into a liquid, it is then injected into the mould of the product that is being manufactured. This process of injecting oil-based plastics into a mould is referred to as injection moulding.
While there are many benefits associated with injection moulding machines , they are also one of the more expensive types of equipment used in manufacturing processes.
As a result, many manufacturers are interested in finding ways to reduce their costs associated with buying an injection moulding machine. One way that businesses can save money is by looking at purchasing used injection moulding machines .
How Injection Moulding Machine Works
An injection moulding machine has a number of different components that work together to create the final product. These include the barrel, plunger, nozzle, hydraulic system , and clamping system.
The barrel is heated using oil-based plastics which are then injected into the mould through the nozzle. It is important to note that modern machines can produce items up to and including a staggering 5,000 tonnes.
Types of Injection Moulding Machines
There are several different types of injection moulding machines on the market today. The two most common types include hydraulic and electrical machines.
Both types work by heating up oil-based plastics before injecting them into a mould through a nozzle.
Hydraulic Injection Moulding Machine
A hydraulic injection moulding machine is driven by hydraulics which uses oil-based plastic as the power source. Within a hydraulic injection moulding machine, there will be multiple cylinders that are each driven by an individual piston.
These pistons work to drive the plunger and inject oil-based plastics into the mould. Hydraulic injection moulding machines are known for having a high rate of productivity due to their quick cycle time. This is the amount of time it takes to create and eject items from the machine.
Electrical Injection Moulding Machine
An electrical injection moulding machine works in much the same way as a hydraulic injection moulding machine, except it is powered using electricity.
Like hydraulic injection moulding machines, electrical injection moulding machines have a barrel which is heated up by oil-based plastics. These are then pushed through the machine via a plunger that has been activated by an electric motor.
Electrical injection moulding machines are available in both single and twin cylinder models. They tend to have a lower rate of productivity when compared to hydraulic injection moulding machines.
Hot Runner Injection Moulding Machine
The hot runner injection molding machine has a heated nozzle that allows for easy release of plastic components from its mold. Hot runner machines are typically used to manufacture complex plastic parts such as automotive bumpers and mobile phone cases.
The main difference between hot and cold runner injection molding machines is that hot runner systems operate at a higher temperature so as to melt the plastic.
Cold Runner Injection Moulding Machine
The main difference between hot and cold runner injection molding machines is that cold runner systems operate at a lower temperature so as to keep the plastic in its solid-state. One common application of cold runner injection molding machines is prototyping.
Insert Injection Moulding Machine Insert injection moulding system refers to an automated system that allows you to insert metal or plastic parts into the mould cavity using various techniques such as gravity, electromagnetism, or pneumatic pressure.
These systems are preferred over traditional molding techniques because of their high speed, precision, and consistency.
Overmolding Injection Moulding Machine
Overmolding injection moulding systems refer to an automated system that allows you to insert one component into another using different techniques such as gravity or pneumatic pressure.
These systems are widely used in the manufacture of multi-component products such as automotive parts, mobile phone covers, and computer cases.
There are many types of injection moulding machine so make sure to consider what you will be using the machine for before making a purchase.
Industries That Uses Injection Moulding Machines
There are a variety of industries that use injection moulding machines to produce their final products. Some examples include the automotive industry, medical equipment manufacturing, and even computer case manufacturing.
In recent years, it has become increasingly common for people to find themselves purchasing items such as prescription pill bottles made out of plastic. This demonstrates just how common injection moulding machines are in today’s society.
When looking to purchase an injection moulding machine, it is important that you do your research and learn as much as possible about the different types of machines available. There are also a number of features that you should look for when considering purchasing an injection moulding machine!
These include things such as build speed, clamping force, and cylinder size to name a few. In order to find the best type of injection moulding machine for your needs, you should consult with an expert before making a decision.
An experienced injection moulding machine specialist will have significant experience in choosing the right machine for each customer’s specific needs. While there are a wide variety of injection moulding machines on the market, it is important that you consult with a specialist to ensure that you purchase the right one for your specific needs.
Injection Moulding Machine Global Market Overview
The global injection molding machines market size is valued at $10,890 million in 2019 and projected to reach 14.4 billion by 2027 with an annual growth rate of 5% over the next few years before slowing down, later on, due partially because of high costs involved when producing certain items or materials that are not cheap but also supply limitations which have been happening since some time ago so there will come a point where these issues become more apparent than they already were earlier this year.
The market is expected to witness a shift in demand from consumer goods applications to automotive and medical applications, with a forecast growth of 8.7% over the period 2019–2027. Injection Moulding Machine Market The injection molding machine market has a global presence due to its extensive use across different industries such as automotive, healthcare, and electronics, and is expected to grow over the forecast period owing to its significant use in consumer goods.
The market for injection molding machines is estimated at $12 billion in 2019 and is projected to reach $17.2 billion by 2027 with an annual growth rate of 5%; however, factors such as high costs involved when producing certain items or materials that are not cheap along with supply limitations is expected to slow down the growth of the market.
The forecast period is based on anticipated high economic growth in Asia-Pacific, regions experiencing industrialization and technological advancements which will lead to increased demand for goods manufactured using injection molding machines thereby driving up their global demand.
The advanced features offered by these machines which simplify the manufacturing process in various industries, the high durability and reliability of these machines, and the increasing demand for automotive components in emerging economies are also expected to contribute significantly towards the growth of this market.
Injection Moulding Machine Market Segmentation
The global injection molding machines market has been segmented by type, end-user industry application, and region.
In terms of type, the market has been bifurcated into core-pull injection molding machines and other types, where other types include cold runner injection molding machines, hot runner injection molding machines, micro-injection molding machines & insert injection molding machines.
Amongst these types, the demand for cold runner injection molding machines was the highest in 2018 and is expected to maintain its dominance over the forecast period.
The demand for cold runner injection molding machines is driven by factors such as the high durability of parts manufactured using these machines, fewer design restrictions, reduced costs related to the processing of large dies, and the growing automotive industry.
In terms of end-user industry application, the global injection molding machine market has been further bifurcated into automotive, healthcare, and electronics.
The automotive industry emerged as the largest end-user industry in 2018 and is expected to maintain its dominance over the forecast period owing to increasing demand for lighter and more fuel-efficient vehicles, rise in per capita income of people living in emerging economies, and growing demand from the aerospace industry.
In terms of region, Asia-Pacific emerged as the largest regional market accounting for around 40% share of global consumption in 2018 due to high economic development rate, particularly in China, India, and South Korea.
North America is likely to witness steady growth during 2019–2027 owing to factors such as increasing economic development and industrialization, growing production of automobiles & other complex equipment, and technological advancements.
Key Competitors
- ARBURG
- ENGEL
- Haitian International
- Husky Injection Molding Systems
- KraussMaffei Group
- Milacron Holdings
- Nissei Plastic Industrial
Leading Manufacturers of Injection Moulding Machine
ARBURG Injection Moulding
ARBURG is a German injection molding machine manufacturing company that was established in 1923. The company offers a range of machines for use in different production processes such as plastic part production, insert/overmold production, and system solutions.
ARBURG is a market leader in the production of pharmaceutical machinery and is a well-known name in the pharmaceutical industry.
The company provides services such as line design and engineering, installation, start-up assistance, and training to its customers.
Домашняя страница: https://www.arburg.com/en/
Arburg Injection Molding: https://www.arburg.com/us/us/products-and-services/injection-molding/injection-molding-machines/
ENGEL Injection Moulding
ENGEL is a German company that specializes in manufacturing automation solutions for converting & packaging industries. The company was established in 1874 and currently operates through more than 20 subsidiaries across the world.
ENGEL is known for its innovative & technologically advanced injection molding machines under the brand name ELAN. Today ENGEL has a global network of manufacturing facilities, sales management offices, and application laboratories.
The company’s product range includes automated material handling systems & injection molding machines for high-volume productions.
Engel: Homepage: https://www.engelglobal.com/en/us/index.html
Injection Molding Machine: https://www.engelglobal.com/en/us/products/injection-molding-machines.html
Haitian International Injection Moulding
Haitian International is a manufacturer of injection molding machines and is headquartered in Taiwan. The company specializes in the design and assembly of various types of injection molding machines such as hot, cold, overmolding, and insert molding machines.
The company’s product range includes conventional/hybrid plastic processing systems such as horizontal & vertical injection molding machines and advanced pneumatic/hydraulic engineering systems.
Haitian is among one of the leading plastic processing manufacturers in Asia and has subsidiaries across countries such as Japan, Korea, and India.
Домашняя страница: http://haitianinter.com/en/
Haitian Products: http://haitianinter.com/en/products/
Husky Injection Molding Systems
Headquartered in Michigan, USA, Husky Injection Molding Systems is a global technology leader that manufactures a wide range of machines for various applications such as lamination, assembly, packaging, and molding.
Husky markets its products under the brand name HUSKYVISION which is used to provide users with information on machine vision capabilities.
The company’s product portfolio includes over 100 models of plastic processing systems for blow moulding, injection moulding, and thermoforming.
Домашняя страница: https://www.husky.co/en/
KraussMaffei Injection Moulding
The KraussMaffei Group is a global leader in the manufacture of industrial machinery and systems. The company was established in 1838 and has its headquarters in Munich, Germany.
It operates through three business segments: automotive industry; technology & plastics; grinding & MRO.
The KraussMaffei Group is a business partner of key industrial players such as BMW, Volkswagen, Airbus, and Siemens.
Домашняя страница: https://www.kraussmaffei.com/en/home
KraussMaffei Injection Molding Machinery: https://www.kraussmaffei.com/en/our-technologies/injection-molding-machinery
Nissei Plastic Industrial
Based in Japan, Nissei Plastic Industrial Co., Ltd manufactures machines for use in plastic industries. The company was established in 1946 and currently operates through several subsidiaries in North America, Europe, and Asia.
Nissei markets its products under the brand name of NPB which offers various types of machines such as injection molding machines; plastic part production machines; and rotary molding machines.
Домашняя страница: http://www.nisseiplastic.com/en/
Nissei Products: http://www.nisseiplastic.com/en/products/index.php
Заключение
Injection moulding is one of the most popular manufacturing processes used in various industries around the world. It is used to manufacture plastic articles such as pens, mobile phone cases, toys, automotive components, and medical devices.
The process involves injecting molten plastic into a metal mould with the help of a hydraulic cylinder. The injection moulding machine can be automated through the use of an electric circuit board.
The most common types of injection moulding machine include cold runner, hot runner, and insert machines; with cold runner systems being most popular for prototyping plastic parts. If you find this article helpful, feel free to share it with your friends or anyone who might find it useful!
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