Thermoforming Machine Manufacturers
Thermoforming machine manufacturers are concerned about the environmental impact of their products, which is why they are using more recyclable materials in their designs.
Thermoforming machines save capital and energy costs by conforming to pre-determined length, width, thickness, and shape. The process begins with raw material sheeting that goes through heating, shaping, and cooling processes multiple times until the desired product is completed.
The types of products that are commonly formed are sheets, pails, plates, cups, boxes, lids, bottles, and sheet profiles.
What is a Thermoforming Machine?
Thermoforming is a process where a sheet of plastic (film) is heated and then pressed onto a mold. It creates an item that has detailed edges and can even be made to fold.
The main benefit of this technique is that it uses less material than other processes like blow molding or injection molding because the material only needs to conform around the mold, not fill it. This technique is used in many modern items because of its ability to form fine details that are needed for logos and other design elements.
It’s often used with lids, trays, cups, plates, etc., which are all surfaces that need detailing to have any sort of depth or texture. The process of thermoforming is very versatile and can be used to create a wide range of items, from decorative packaging to trays to complex structures like car fenders and bumpers.
Industries where Thermoforming is being Used
Thermoforming is a very versatile process and can be used to make many kinds of items. One well-known use of thermoformed plastics is for disposable food containers such as ice cream buckets and takeout containers.
These items are often made from HDPE (high-density polyethylene) or LDPE (low-density polyethylene). These formed items save the business money by eliminating the need for corrugated cardboard boxes, which can be expensive. They can be thrown away or recycled after one use, making them very convenient and popular with customers.
The automotive industry also continues to expand its use of thermoforming to save weight while still maintaining strength. Manufacturers like BMW and Audi are now using it to make doors, trunk lids, bumpers, and other components that were once made from steel and other metals.
Thermoforming is also used in the medical industry as a method of sterilization. Since many plastics can be easily autoclaved (sterilized with steam), this is a very beneficial way of taking advantage of thermoforming’s properties.
HDPE and LDPE plastics are also used in the apparel industry to make disposable clothing like shoe covers, hairnets, and lab coats that can be thrown away after use.
Trays used for shipping small items like pills, screws, nails, and other items have also been made from thermoformed plastics and the list goes on and on.
How to Prevent Waste in Thermoforming?
The thermoforming process is very versatile, but that also makes it very easy to produce large amounts of waste when mistakes happen. Some ways to prevent this from happening include:
- Use a scrap sheet – If you need to make 2 parts, make 3.
- Consider the material thickness carefully – A thicker sheet will be much more difficult to rework than a thinner one.
- Make sure that your design can be easily removed from the mold after it’s formed.
- Don’t try to form thicker parts than you should – If your machine is only capable of forming 0.25″ plastic, don’t try to force it to do 1/2″.
- Use draft angles on your cavities if needed – An angle will allow the sheet to move more smoothly around the mold.
- If you need a complex design, build it in layers – This will make your design easier to remove from the mold and will also save on tooling costs.
- Try using hot runners instead of cold ones – It’ll be much easier to clean up any excess plastic than if you used cold ones.
If you are looking to hire a company that specializes in thermoforming, it’s very important to make sure they have what is called an intensive molding process (IMP).
This will provide the utmost flexibility and ensure that your parts are closer to what you envisioned when they come out of the thermoforming machine.
Thermoforming Machine Market Overview
Thermoforming is one of the most popular methods of manufacturing packaging today because it’s very flexible and cost-effective. It also lends itself perfectly to mass production, which makes it an attractive choice for companies in several different industries.
The market for thermoforming machinery has seen a lot of growth over the past few years. The 2021 market is expected to have a worth of $3,920 million. By 2021, the thermoforming market will increase by 10% per year.
This is due to a variety of factors, including a growing number of applications for the technology in a wide range of industries.
- Automotive applications
- Medical applications
- Packaging applications
- Other industrial applications
Leading Thermoforming Machine Manufacturers and Suppliers
We have compiled a list of the top suppliers of thermoforming machines. The companies below have been chosen because they have a large market share and frequently do business with some of the largest corporations in the world.
Gabler Thermoform
Gabler Thermoform was founded back in 1947. Their main products are Thermoforms (i.e., plastic molds for vacuum-forming plastics), but because the same machines can be used to mold metals, Gabler also works in that industry.
Plastic packaging manufacturers all around the world rely on high-end technologies and services from GABLER Thermoform.
They are the ideal and dependable partner for our clients, from SMEs to global businesses, thanks to our many years of expertise and specialized know-how.
Gabler Thermoform Applications
- Cups
- Lids
- Bowls
- Clamshell Packaging
- Coffee Capsules
- Flower Pots
Product Lines
- MLINE
- FOCUS
- VARIUS
- SWING
- AUTOMATION
The company specializes in working with plastics, especially vacuum forming. They work with plastics created by other manufacturers.
Size range is from 0.1 grams up to 5KG of resin weight per cycle, depending on the machine used.
Homepage: https://www.gabler-thermoform.com/
Gabler Applications: https://www.gabler-thermoform.com/company/thermoforming-expertise/
Gabler Product Lines: https://www.gabler-thermoform.com/product-lines/
Brown Machine Group Holdings
Brown Thermoforming machines are designed, engineered, and manufactured to perform under the most demanding of conditions.
A result is a machine with reliability, precision, and performance you expect from the worldwide leader in vacuum forming technology.
Brown Machine Group Holdings offers its customers an extensive line of machines varying in size, shape, material capacity, and capabilities. They offer conventional forming equipment for small volume production, as well as fully automated machines for medium to high volume production.
Brown Thermoforming is dedicated to providing its customers with the most innovative vacuum forming machinery available today.
Brown Thermoforming Machines
- Trim Press
- Lip Rollers
- Pre-heater Ovens
- Sheet Cutoff
- Productivity Kits
LYLE
- Trim Press
- Productivity Kits
Homepage: https://brownmachinegroup.com/
About Us: https://brownmachinegroup.com/about/ BROWN
Thermoforming: https://brownmachinegroup.com/thermoforming/
Creative Plastics International
Creative Plastic International is a manufacturer of injection molding, blow molding, thermoforming, and extrusion equipment.
Creative Plastic International offers hundreds of standard models in the following product lines:
- Injection Molding Machines – Single-Station Presses – Multi-Station Presses
- Blow Molding Machines
- Extrusion Lines
- Thermoformers + Trim Press
Creative has employed Plastics to “form” global connections since 1968, using cutting-edge technologies to develop innovative answers. The company’s seasoned management team at CPI can assist customers in the design, material selection, and manufacture of their products with total confidence.
Homepage: http://www.creativeplastics-thermoforming.com/
Product Gallery: http://www.creativeplastics-thermoforming.com/product_gallery.htm
Capabilities: http://www.creativeplastics-thermoforming.com/capabilities.htm
Webomatic Maschinenfabrik
Webcomic thermoforming machines are special equipment for forming big, extremely thin, and ultra-precise thermoforms with a tight tolerance of 1 – 5 mm.
They offer a wide range of thermoforming equipment that are custom-made to each customer’s unique requirements and goods, from tiny thermoforming solutions to highly efficient multi-shift industrial thermoforming machines.
This cutting-edge packaging technology produces individually molded, cut, and branded or improved packages at low as well as high production rates.
Packaging Machines
- Vacuum Machines
- Traysealer
- Thermoforming Machines
- Shrinking and Drying Units
- Peripherals
- Used Machines
Packaging Solutions
- Vacuuming
- Trays
- Thermoforming Packaging
Webomatic Homepage: https://webomatic.de/en/
Webomatic Thermoforming Machines: https://webomatic.de/en/thermoforming-machines/
Algus Packaging
Algus Thermoforming machines are special equipment for forming big, extremely thin, and ultra-precise thermoforms with a tight tolerance of 1 – 5 mm.
Algus Packaging is one of the world’s leading providers of custom thermoforming machines that are mainly used for packaging-related jobs.
They produce individually molded, cut, and branded or improved packages at low as well as high production rates. Algus Thermoforming Machines is one of the leading suppliers in Europe for thermoforming equipment and packaging machinery in general; they deliver equipment worldwide.
Thermoforming Machines
- BLISTERS
- CLAMSHELLS
- TRAYS
- EXTRA FEATURES
Seal Machines
- ROTARY MACHINES
- CAROUSEL MACHINES
- SHUTTLE MACHINES
- AUTOMATION
- SEAL TOOLING
Algus Thermoforming: https://www.algus.com/thermoforming/
Algus Seal Machines: https://www.algus.com/blister-seal-machines/
Rajoo Engineers
Rajoo Engineers is a manufacturer of injection molding, blow molding, thermoforming, and extrusion equipment. They are one of the leaders in the field of custom-built machinery for plastics processing.
Their R&D team is always available, and their production units are flexible to follow and implement any changes at short notice.
Thermoforming & PS Foam Vacuum Forming Machines
- Dispocon
- Dispocon-MS
- Dispocon-F
- Dispotilt
Product Applications
- Flexible packaging
- Agriculture
- Infrastructure
- Automobiles
- Food & Beverages
- Pharmaceutical
- White Goods
- Stationary & Printing
Homepage: https://www.rajoo.com/
Product Line: https://www.rajoo.com/product_line.html
About Us: https://www.rajoo.com/thecorporate.html#sec
Conclusion
Thermoforming is a versatile and cost-effective method of manufacturing packaging. It’s also used for a variety of other purposes, including automotive parts, medical components, trays for shipping small items, and much more.
By 2021, the thermoforming market will have a worth of $3.9 billion and it will see a yearly increase of 10%.
This is due to a variety of reasons, including the growing number of applications for thermoforming in several different industries.
If you are needing of a thermoforming machine, make sure to hire a company that uses an intensive molding process (IMP), and make sure to stay updated with the latest news in thermoforming by following our blog!
